Industrial Automation Assembly Line For Industrial Components
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Industrial Automation Assembly Line For Industrial Components
Brand Name :Quanstar
Certification :ISO
Place of Origin :Shanghai
Payment Terms :L/C,T/T
Delivery Time :90 days
Packaging Details :wooden box
Name :automation and assembly solutions for industrial components
Application :industrial automation
Products :automation mahinery
Operation :fully automatic, semi-automatic
Control system :PLC, HMI
Software :SCADA, MES
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Automation and assembly solutions for industrial components
Traceability management technology:
Has the integrated application technology of laser marking, pneumatic marking and printers. Has the integrated application technology of scanning guns, RFID, all-in-one machines and servers. Has the ability to trace key parts on a single-piece basis and the ability to trace non-key parts on a batch basis. Has the ability to trace process assembly parameters, manufacturing parameters and inspection parameters on a single-piece basis. The Forys-1 traceability system has the function of seamless docking with the MES system, and can transmit and receive data from each other according to the rules. Has the ability of data collection and analysis, such as OEE and so on.
Category
Parameter
Description/Value
General Specifications
Line Length
10-50 meters (adjustable based on layout)
Production Cycle Time
3-15 seconds/part (depends on complexity)
Workstation Number
5-20 modular stations
Power Supply
380-480V AC, 50/60Hz, 3-phase
Compressed Air Requirement
0.5-0.7 MPa, ~100 L/min
Assembly Module
Assembly Accuracy
±0.05 mm
Gripper Type
Pneumatic/Servo-electric (customizable)
Torque Control Range
0.1-20 Nm (for screwdriving units)
Part Size Range
5-500 mm (L/W/H)
Max. Part Weight
10 kg/station
Inspection Module
Vision System Resolution
5-12 MP (with 10-50 μm/pixel)
Defect Detection Sensitivity
≥0.02 mm (for dimensional defects)
Camera Type
CCD/CMOS (2D/3D options)
Lighting System
LED ring/backlight (adjustable intensity)
OCR Verification
Font size ≥1.5 mm
Motion System
Conveyor Type
Belt/Chain/Pallet (motorized)
Positioning Accuracy
±0.1 mm (with servo positioning)
Linear Speed
0.1-2 m/s (variable)
Control System
PLC
Siemens/Brand (e.g., S7-1500, Allen-Bradley)
HMI
10"-15" touchscreen (multi-language)
Communication Protocol
PROFINET/EtherCAT/Modbus TCP
Data Logging
SQL database (local/cloud)
Quality Metrics
False Rejection Rate
≤0.5%
First-Pass Yield
≥99.2%
MTBF (Mean Time Between Failures)
>2,000 hours
Environmental
Operating Temperature
5-40°C
Humidity Range
20-80% RH (non-condensing)
Noise Level
≤75 dB
Safety
Safety Standards
ISO 13849-1 (PLd), CE/UL certified
Protective Measures
Light curtains, E-stop, safety interlocks
Notes:
Customization: Parameters can be adjusted based on part materials (metal/plastic) and complexity.
Optional Add-ons: AI-based defect classification, RFID tracking, robotic welding/gluing stations.
FAQ
1.Q: Are you trading company or manufacturer? A: We are a manufacturer with over 10 years of production and development experience.
2.Q: What are your major products? A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.
3. Q: How long is your delivery time? A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.
4.Q: How about your price? A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.
5.Q: What is your terms of payment ? A: 40% deposit and 60% balance payment before delivery.
6.Q: What is the package for you machine? A: We have standard wooden case package.
7.Q: How long is the warranty? A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.
8.Q:What partners do you work with?
A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below:
